Proactive Analysis Extends Boiler Life and Optimizes Performance and Efficiency
Until recently, monitoring boiler performance was easier said than done. In fact, there were no tools available to track performance. That all changed thanks to advanced technologies: onboard sensors and optional remote-monitoring services.
Utilizing advanced software and Ethernet connections, remote-monitoring systems are able to detect small variations in boiler performance and then report these variations in – real-time – to facility managers and factory engineers at a centralized hub. Facility management personnel then receive e-mail alerts of potential problems. This can not only help maintain peak operational efficiency, but also minimize costly repairs and extend equipment life.
Data Collection and Analysis
For simple integration with facility-management systems, remote-monitoring systems typically are designed within a boiler controller. An Ethernet line is run from a local-area-network connection on each boiler to the mechanical room. Remote-monitoring systems provide internal monitoring and performance intelligence based on algorithms customized for specific units. Analysis can be performed so adjustment can be made to maximize performance, ensure continuous performance and maximize uptime.
- Performance indicators and diagnostics: run cycle, temperature control, exhaust temperature, oxygen and flame strength.
- Configurations: setpoint, operating modes, safety limits and other data
- Trend and historical data
Additional Benefits of Ongoing Monitoring
- Receive alerts of declining performance that may be corrected with a simple calibration.
- Generate graphic interpretations of boiler performance for analysis and to calibrate the boiler for efficiency.
- Boilers are monitored 24 hours a day, 7 days a week, 365 days a year.
- Receive automated messages every two weeks with recommendations to improve performance.
- Prevent unscheduled reactive maintenance.
- Reduce operating costs.
Preventive Boiler Maintenance with Crockett Facilities Services, Inc.
To ensure boiler safety and to avoid accidents, its best to call a professional mechanical contractor, such as Crockett Facilities Services, to perform preventive maintenance services on your boilers. Our service technicians are highly trained and experienced, and can reduce your operating expenses and ensure optimal performance.
Contact us today for a free quote for an annual preventive maintenance agreement for your mechanical and HVAC equipment.
Call 202.600.2787, email sales@crockett-facilities.com or complete our online form for a service quote. Crockett Facilities Services Inc., a top ten mechanical contractor, provides 24/7 commercial HVAC and mechanical services throughout Washington D.C., Maryland, and Virginia.
Sources:
Boiler Onboard Sensor Technology and Remote Monitoring Services